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The Foilsaver®
Drop-in Modules
Add-on Stations
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The Foilboss® Series 827
CCF-50 Foil Drive System
High Speed SFS-580
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Total Register's new color printer with unique foil stamp and spot-coat abilities! 
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Reflexite
Upper Deck
American Banknote Image Readers
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Web Presses and Systems

Total Register's FOILSAVER® makes it possible to hot stamp at high speed on a web press.

 

foilsaver_width427.jpg (41543 bytes) The FOILSAVER® Rotary Stamping System

  • Foil stamping at higher speeds
  • Multiple webs of foil
  • Variable pitch dies
  • Up to four hologram drives
  • Easy-to-use control panel
  • Installs on most flexographic presses

The FOILSAVER® controls the foil motion, synchronizing the foil with the web during the actual stamping time, and repositions it after release so that a minimum amount of foil is wasted.

The speed of this process is limited mainly by the ability of the foil to transfer and release.  Foils are now available which will transfer at speeds up to 300 fpm.   At that speed, an eleven inch form can be stamped at the equivalent speed of over 19,000 sph, and three inch checks can be stamped at 72,000 checks per hour.  All this while using the foil as efficiently as a sheet fed press.

Total Register offers three types of the FOILSAVER® :

  • Stand-alone rotary hot stamping machines - roll-to-roll  or roll-to-sheet version is available for web widths up to 33".
  • Flexographic press drop-in modules - available in web widths from 6 1/2" to 20", and are designed to be used in conjuction with a heated brass die to drop into a die cutting station of a flexographic press.
  • Add-on stations - used where a die cutting station is not available, typically installed directly after the print stations.

In addition to its compatibility with the NovaVision direct hologram process, the Total Register FOILSAVER® has the ability to hot stamp pre-embossed holograms in register.  Now it is possible to apply holograms from conventional registered hologram foil directly onto a web using any of the FOILSAVER® modules, or the stand alone stamping machine, in a very simple-to-use process.